How to Cut Acrylic Tube

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Acrylic plastic tubing, or simply acrylic, is a durable, malleable product that is often used to create surgical equipment, in building construction, and in computer water cooling systems.If you are doing a project that uses acrylic tubing, it is very likely that you will have to cut the ducts to the desired length in order to assemble them correctly.The aim is to be able to cut individual pieces of pipe without ruining them, so it is very likely that you have questions about how to do this correctly.Fortunately, this is a much simpler job than you might think.In this article you will find a series of answers to all the questions you may have, so at the end of reading you will be ready to carry out the work without any problems.
Question 1 of 8:

Can I use a hacksaw to cut acrylic tubing?

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  1. Sì, qualsiasi tipo di seghetto può essere usato per tagliare l'acrilico, ammesso che la lama sia a denti fini.
    There are many types of hacksaws and hacksaws, and they are all effective tools for cutting acrylic tubing.[1] However, it is best to use a tool with a fine-toothed blade, as you will get a cleaner, sharper cut without tearing.[2]
    • To make a cut by hand, start by making a mark where you need to cut the pipe.At this point, keep the pipe blocked on a solid and flat surface, such as a table or workbench, then start cutting at the indicated point by applying light pressure with the hacksaw.Continue until you have completed the cut.
    • It is best not to apply too much pressure when cutting, otherwise you run the risk of breaking the tube.Simply slide the hacksaw blade back and forth across the pipe until the cut is complete.
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Question 2 of 8:

Can a wheel tube cutter be used to cut acrylic tubes?

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  1. Sì, si tratta di uno dei metodi consigliati per tagliare l'acrilico.
    This is a tool that is commonly used to cut PVC pipes.However, it also works with acrylic tubing, provided it is the correct size to accommodate the entire section of tubing being cut.
    • To use a pipe cutter, follow these instructions:Attach the pipe cutter to the pipe where you need to make the cut.At this point, rotate the tool along the entire circumference of the pipe to engrave its surface.Squeeze the wheel on the pipe cutter slightly, then rotate the tool again to make it one full revolution around the circumference of the pipe.Repeat these two operations until you have cut the tube to the desired length.[3]
    • There are commercially available kits for cutting acrylic tubing that typically include a rotary tube cutter as the primary tool.Many manufacturers of acrylic products also sell the tools to perform these types of operations.
    • Your pipe cutter may not be large enough to accommodate the pipe you want to cut, unless it is a model made for cutting large pipes.If this is your case, you can solve the problem by purchasing a larger model of pipe cutter or you can opt to use a hand saw.
Question 3 of 8:

Can I cut a tube using a tube cutting pliers?

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  1. Sì, ammesso di fare attenzione a non rompere il tubo.
    This type of tool resembles a kind of garden shears and is normally used to cut ducts or pipes.It can also be used to cut acrylic tubes, but in this case you need to be very careful and work slowly.Trying to cut the tube too quickly runs the risk of breaking or deforming it, making it unusable.[4]
    • To cut the pipe correctly, insert it into the pliers and align the blade with the point where you want to make the cut.At this point close the pliers and delicately rotate the tube to cut the surface along the entire circumference.Slowly tighten the pliers as you continue to rotate the pipe until you complete the cut.
    • Using this method it is very easy to break thinner acrylic tubes if you do not follow the correct instructions.Work slowly with precision and care to get the cleanest cut possible.
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Question 4 of 8:

What is the quickest way to cut acrylic tube?

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  1. Per eseguire il...
    To get the job done as quickly as possible use power tools, such as a table saw, circular saw, band saw or Dremel. In any case, make sure you use a fine-toothed blade so you don't tear or damage the plastic and move slowly to get a clean, clean cut.
    • When using these types of tools, wear protective work gloves and always keep your hands away from the blade.[5]
Question 5 of 8:

What is the best tool for cutting large or very thick acrylic tubing?

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  1. In questi casi puoi usare un seghetto a mano, una sega circolare, un tagliatubi o una pinza tagliatubi.
    All the tools listed are suitable for carrying out this type of work, regardless of the diameter and thickness of the pipe.However, tools such as pipe cutters or pipe cutters may not be sized to accommodate the diameter of the pipe you want to cut (unless they are tools designed for large pipes).If this is your case, you can fix the problem using a circular saw or by hand.[6]
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Question 6 of 8:

What is extruded acrylic?

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  1. Si tratta di tubi o lastre di acrilico che vengono ottenuti per estrusione e non per colatura in uno stampo.
    This is a very common method of producing acrylic tubes.You can cut extruded acrylic tubes using a fine-toothed blade or wheel tube cutter.[7]
    • The other main type of acrylic is that obtained by casting into molds.In this case you get a slightly stronger material than extruded acrylic, and this method is used more often in the creation of acrylic sheets rather than tubes.However, if the tube you purchased was made from a mold rather than extruded, you can still cut it the same way you cut extruded acrylic.
Question 7 of 8:

Are acrylic tubes the same as PETG tubes?

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  1. No, si tratta di due materiali differenti.
    PETG, or glycol-modified polyethylene terephthalate, is a more rigid and harder plastic material than acrylic.However, they have very similar physical characteristics and can be processed (including cutting) following the same procedures and using the same tools.If you are using PETG tube, you can cut it using the same methods described in the article.[8]
    • Generally speaking, PETG is a stronger and more resistant material than acrylic.It is normally used in products that require a certain degree of durability.Acrylic, on the other hand, is softer and more flexible;therefore, if you need to make curved or flexible pipes, it is better to use acrylic.
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Question 8 of 8:

Do I need special safety equipment to cut acrylic tubing?

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  1. No, per eseguire questo tipo di lavoro non è necessario indossare alcun equipaggiamento di sicurezza speciale.
    When cutting acrylic plastic, no residue or fragments are produced that can be inhaled and, in any case, it is a plastic material that does not irritate the skin if touched with bare hands.For this reason you can handle it without wearing gloves, protective glasses or a mask.[9]
    • The only exception to these rules occurs when using electrically powered tools.In this case it is always a good idea to wear work gloves.

Advice

  • Acrylic plastic is marketed under specific names, such as Plexiglass or Perclax.In this case we refer to commercial products.However, it is possible to cut and manipulate these products with the same methods described in this article, since they are in all respects acrylic plastic.
  • If you need to work with acrylic tubes or panels, it's always best to purchase slightly more than you need.This way you will be able to correct any errors that may be made during cutting and shaping.
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